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Mold Making and Casting Material Section

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Ever wish "someone" would make the perfect plastic part you need for your latest project?
Now someone does: YOU!

Alumilite materials let you create professional looking, high strength plastic parts at home. Alumilite castings are relatively light weight but are strong enough to withstand everyday use. Castings can be painted, glued and machined.

Alumilite materials are non-toxic and virtually odorless. Unlike other casting system, Alumilite molding and casting materials mix with equal volumes of "A" and "B" material so you can "eyeball" measurements and have very successful results without precision measuring equipment.

For more details, visit  www.alumilite.com. Click  here for one user's experience making robot wheels.

Here are some sample objects created with Alumilite:


Alumilite Starter Kits
 
The best way to get started with Alumilite is to buy one of our castings kits. Both the "Mini-Super Casting Kit" and the "Super Casting Kit" include all the materials and instructions you need need to make your first mold and casting. If you want some extra help getting started, consider the excelent "Instructional Video" which leads you step-by-step through the molding and casting processes.
 
 

Picture of productAlumilite Mini Casting Kit



The Mini-Super Casting kit includes sample quantities of everything you need to test the casting process for yourself. The kit contains approximately 5oz of QuickSet RTV silicone rubber and 4oz of Alumilite synthetic modeling Clay to make a small mold and 8 oz of regular tan Alumilte resin to create castings. The kit also includes 1 oz. measuring cups, stir sticks and an instruction sheet. Catalog number: 12633. Brand: Alumilite. Brand's Part Number: 10560.

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H01263-01W Add To CartAlumilite Mini Casting KitRetail Price: $29.99
Our Price: $26.99
Out of Stock

 
 

Picture of productAlumilite Super Casting Kit



The Super Casting kit includes standard size containers of everything you need to start making your own plastic components:
  • AB28 Alumilite Regular,
  • 1 lb. QuickSet RTV Silicone Rubber,
  • 1 lb. Alumilite Synthetic Modeling Clay,
  • 2 oz. Rubber to Rubber Mold Release,
  • 1 oz. Measuring Cups,
  • Stir Sticks and
  • How-To Booklet
. Catalog number: 12625. Brand: Alumilite. Brand's Part Number: 10500.

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H01262-01Y Add To CartAlumilite Super Casting KitRetail Price: $69.99
Our Price: $62.99
Out of Stock

Mold Making Materials
 

Picture of productAlumilite 5 Minute Putty, 1 pound



In a hurry? Alumilite's 5 Minute Mold Putty allows you to make quick impressions without a mold box, in just 5 minutes. The 5 Minute Mold Putty is safe to use and complies with FDA standards for food contact. Catalog number: 12724. Brand: Alumilite. Brand's Part Number: 20020.

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H01272-01X Add To CartAlumilite 5 Minute Putty, 1 poundRetail Price: $29.99
Our Price: $26.99
In Stock

 
 

Picture of productAlumilite Molding Clay, 1 pound



This synthetic clay can be used to create one time original patterns, for sealing mold boxes, and for claying up two part molds. Alumilites clay will never dry out and can be reused over and over again. One pound package. Catalog number: 12740. Brand: Alumilite. Brand's Part Number: 40000.

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H01274-01T Add To CartAlumilite Molding Clay, 1 pound$3.99 In Stock

 
 

Picture of productAlumilite Quick Set RTV Molding Rubber, 1 pound



One pound of RTV latex rubber for making molds that are ready to use in 4 hours. This is the most commonly used Alumilite mold material. Catalog number: 12716. Brand: Alumilite. Brand's Part Number: 20000.

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H01271-01Z Add To CartAlumilite Quick Set RTV Molding Rubber, 1 poundRetail Price: $27.49
Our Price: $24.74
Out of Stock

 
 

 Alumilite RTV Mold Release Liquid - 1oz



A liquid barrier to prevent bonding between mold halves when making a two part mold. Catalog number: 11353. Brand: Alumilite. Brand's Part Number: 42402.

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H01135-01G Add To CartAlumilite RTV Mold Release Liquid - 1oz$3.99 In Stock

 
 

Picture of productAlumilite Silicone Mold Rubber, High Strength III, 1 pound



One pound of Dow Corning HS III silicone rubber for making molds that need to withstand high volume use or which contain deep transverse cavities where RTV can tear during removal. HS has a lower viscosity than HSII eliminating the need to dilute the rubber when casting molds with very fine details. HS III requires a 24 hour curing interval before casting. Catalog number: 12732. Brand: Alumilite. Brand's Part Number: 20501.

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H01273-01V Add To CartAlumilite Silicone Mold Rubber, High Strength III, 1 poundRetail Price: $27.49
Our Price: $24.74
Out of Stock

 
 

Picture of productAlumilite Silicone Mold Rubber, High Strength II, 1 pound



One pound of Dow Corning HS II silicone rubber for making molds that need to withstand high volume use or which contain deep transverse cavities where RTV can tear during removal. HS II molds require an 18 hour curing interval before casting. Catalog number: 15610. Brand: Alumilite. Brand's Part Number: 20400.

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H01561-01D Add To CartAlumilite Silicone Mold Rubber, High Strength II, 1 poundRetail Price: $27.49
Our Price: $24.74
Out of Stock

 
 

Picture of productAmazing Mold Putty Kit



FDA compliant mold putty is the best product for making quick simple flexible rubber molds for resin, plaster, polymer clay, wax, chocolate, soap, and much more. Catalog number: 45757. Brand: Alumilite. Brand's Part Number: 10570.

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H04575-01A Add To CartAmazing Mold Putty KitRetail Price: $19.99
Our Price: $17.99
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Picture of productSculpey Model Clay - 1.75 lb



Sculpey is soft and pliable, works and feels like ceramic clay, but will not dry out when exposed to air. Shape it into your desired form and bake according to package instructions. Once cool, it can be sanded, drilled, carved, and painted with waterbased acrylics. Use Sculpey to create an original and then bake it to create an original object for moldmaking. Catalog number: 11361. Brand: Polyform Products Company. Brand's Part Number: S2.

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H01136-01E Add To CartSculpey Model Clay - 1.75 lb$12.99 In Stock

 
 

 Sugru - 12 Pack (Mixed Colors)



Catalog number: 45641. Brand: FormFormForm Limited.

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H04564-01U Add To CartSugru - 12 Pack (Mixed Colors)$20.99 Out of Stock

 
 

Picture of productSuper Sculpey Model Clay - 1lb



Super Sculpey is similar to regular Sculpey but with higher tensile strength to increase durability. It is used by movie studies and professional modelers worldwide. Super Sculpey is soft and pliable, works and feels like ceramic clay, but will not dry out when exposed to air. Shape it into your desired form and bake according to package instructions. Once cool, it can be sanded, drilled, carved, and painted with waterbased acrylics. Use Super Sculpey to create an objects for moldmaking with fine extrusions that might otherwise break when removing the original from your new mold. Catalog number: 11379. Brand: Polyform Products Company. Brand's Part Number: SS1.

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H01137-01C Add To CartSuper Sculpey Model Clay - 1lb$12.49 In Stock

Plastic Casting Materials
 

Picture of productAlumilite 610 Foam Casting Material



Alumilite's foam features:
  • Tough - Rigid durable foam
  • Self Skinning
  • Paints and dyes easily
  • 6 lb density (able to pack to 20 lb density)
  • Expands 6-10 times the original liquid volume
Catalog number: 12708. Brand: Alumilite. Brand's Part Number: 10090.

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H01270-01B Add To CartAlumilite 610 Foam Casting Material (16oz)Retail Price: $14.00
Our Price: $12.99
Out of Stock
H01270-02ZNot available.Alumilite 610 Foam Casting Material (32oz)$25.00 Out of Stock

 
 

Picture of productAlumilite Regular Casting Resin: White, 28oz



14oz each of Alumilite "A" and "B" white casting liquid. Catalog number: 14332. Brand: Alumilite. Brand's Part Number: 10020.

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H01433-01V Add To CartAlumilite Regular Casting Resin: White, 28ozRetail Price: $35.99
Our Price: $32.39
Out of Stock

 
 

Picture of productAlumilite Regular Casting Resin: Black, 28oz



14oz each of regular Alumilite "A" and "B" black casting liquid. Catalog number: 16857. Brand: Alumilite. Brand's Part Number: 10030.

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H01685-01A Add To CartAlumilite Regular Casting Resin: Black, 28ozRetail Price: $35.99
Our Price: $32.39
Out of Stock

 
 

 Alumilite Regular Casting Resin: Clear, 16oz



8oz each of regular Alumilite "A" and "B" clear casting liquid. When cast under normal pressure some visible air bubbles will remain in the casting. You can create liquid clear castings by placing the casting in a vacuum chamber while setting. Catalog number: 16865. Brand: Alumilite. Brand's Part Number: 10040.

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H01686-01Y Add To CartAlumilite Regular Casting Resin: Clear, 16oz$15.00 Out of Stock

 
 

Picture of productAlumilite Regular Casting Resin: Tan, 28oz



14oz each of regular Alumilite "A" and "B" tan casting liquid. Catalog number: 12690. Brand: Alumilite. Brand's Part Number: 10010.

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H01269-01T Add To CartAlumilite Regular Casting Resin: Tan, 28ozRetail Price: $30.25
Our Price: $27.23
Out of Stock

 
 

Picture of productAlumisol Soft Plastic



Quick and easy system enables you to pour extremely soft rubber parts. Perfect for lure makers, special effects artists, rapid prototyping, and medical reproductions such as skin, fat, and muscle tissue. Catalog number: 45765. Brand: Alumilite. Brand's Part Number: 12000.

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H04576-01Y Add To CartAlumisol Soft PlasticRetail Price: $14.99
Our Price: $13.49
Out of Stock

 
 

Picture of productAmazing Casting Resin



Amazing Casting Resin is an extremely easy to use casting resin that hardens in less than 10 minutes. Very thin consistency and a 3 minute open time allows you to pour perfect parts every time. Catalog number: 45740. Brand: Alumilite. Brand's Part Number: 10580.

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H04574-01T Add To CartAmazing Casting ResinRetail Price: $14.99
Our Price: $13.49
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Picture of productPolymorph



Polymorph is a non-toxic, biodegradable polyester with a low melting temperature of about 60C (140F). Plastic parts can be made by heating the plastic beads in hot water until they turn clear and then shaping the material by hand. When cool it is a solid white plastic with enough flexibility that thin sections can be used as hinges. Catalog number: 46912. Brand: Tinkering Supplies. Brand's Part Number: H04691-01V.

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H04691-01V Add To CartPolymorph$12.95 In Stock

Resin Dyes & Metal Powders
 
While you can paint your objects after casting, you can obtain more permanent results by coloring during the casting process. Alumilite dyes can be added to the resin to give your castings color that can't wear or scratch off because the color goes all the way through the material. For the truest colors, especially skin tones, use Alumilite white casting material. You can control the richness and tone of color by varying the amount of dye used. Alumilite metallic powders can be dusted on your mold before casting to provide a durable finish that is molecularly bonded to the resin. Metallic powders give a metal-like look and feel that cannot be duplicated with paint.
 
 

 Alumilite Metalic Powder: Silver



Metallic Powders are used to give your casting a quality metal finish that cannot be duplicated with paint. Just brush the powder on the surface of your mold prior to casting. 1 oz. bottle. Catalog number: 12807. Brand: Alumilite. Brand's Part Number: 32004.

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H01280-01A Add To CartAlumilite Metalic Powder: Silver$8.50 In Stock

 
 

 Alumilite Metalic Powder: Bronze



Metallic Powders are used to give your casting a quality metal finish that cannot be duplicated with paint. Just brush the powder on the surface of your mold prior to casting. 1 oz. bottle. Catalog number: 12773. Brand: Alumilite. Brand's Part Number: 32001.

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H01277-01W Add To CartAlumilite Metalic Powder: Bronze$8.50 In Stock

 
 

 Alumilite Metalic Powder: Copper



Metallic Powders are used to give your casting a quality metal finish that cannot be duplicated with paint. Just brush the powder on the surface of your mold prior to casting. 1 oz. bottle. Catalog number: 12781. Brand: Alumilite. Brand's Part Number: 32002.

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H01278-01U Add To CartAlumilite Metalic Powder: Copper$8.50 In Stock

 
 

 Alumilite Metalic Powder: Gun Metal



Metallic Powders are used to give your casting a quality metal finish that cannot be duplicated with paint. Just brush the powder on the surface of your mold prior to casting. 1 oz. bottle. Catalog number: 12799. Brand: Alumilite. Brand's Part Number: 32003.

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H01279-01R Add To CartAlumilite Metalic Powder: Gun Metal$8.50 In Stock

 
 

 Alumilite Metalic Powder: Gold



Metallic Powders are used to give your casting a quality metal finish that cannot be duplicated with paint. Just brush the powder on the surface of your mold prior to casting. 1 oz. bottle. Catalog number: 12815. Brand: Alumilite. Brand's Part Number: 32005.

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H01281-01Y Add To CartAlumilite Metalic Powder: Gold$8.50 In Stock

 
 

 Alumilite Resin Dye: Brown



Use Alumilite's dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12872. Brand: Alumilite. Brand's Part Number: 30601.

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H01287-01V Add To CartAlumilite Resin Dye: Brown$4.50 In Stock

 
 

 Alumilite Resin Dye: Orange



Use Alumilite's dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12880. Brand: Alumilite. Brand's Part Number: 30701.

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H01288-01T Add To CartAlumilite Resin Dye: Orange$4.50 In Stock

 
 

 Alumilite Resin Dye: Skin Color - Caucasian



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 11536. Brand: Alumilite. Brand's Part Number: 31101.

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H01153-01Z Add To CartAlumilite Resin Dye: Skin Color - Caucasian$4.50 In Stock

 
 

 Alumilite Resin Dye: Skin Color - African American



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 11577. Brand: Alumilite. Brand's Part Number: 31201.

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H01157-01A Add To CartAlumilite Resin Dye: Skin Color - African American$4.50 In Stock

 
 

 Alumilite Resin Dye: Skin Color - Native American



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 11585. Brand: Alumilite. Brand's Part Number: 31301.

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H01158-01Y Add To CartAlumilite Resin Dye: Skin Color - Native American$4.50 In Stock

 
 

 Alumilite Resin Dye: Yellow



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12864. Brand: Alumilite. Brand's Part Number: 30301.

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H01286-01X Add To CartAlumilite Resin Dye: Yellow$4.50 In Stock

 
 

 Alumilite Resin Dye: Red



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12856. Brand: Alumilite. Brand's Part Number: 30401.

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H01285-01Z Add To CartAlumilite Resin Dye: Red$4.50 In Stock

 
 

 Alumilite Resin Dye: Blue



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12849. Brand: Alumilite. Brand's Part Number: 30501.

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H01284-01R Add To CartAlumilite Resin Dye: Blue$4.50 In Stock

 
 

 Alumilite Resin Dye: Green



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12831. Brand: Alumilite. Brand's Part Number: 30201.

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H01283-01U Add To CartAlumilite Resin Dye: Green$4.50 In Stock

 
 

 Alumilite Resin Dye: Black



Use Alumilite's Dyes to color your casting resin. Add the dyes to the 'A' side by weight up to 5%. 1 oz. bottle. Catalog number: 12823. Brand: Alumilite. Brand's Part Number: 30101.

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H01282-01W Add To CartAlumilite Resin Dye: Black$4.50 In Stock

Resin Fillers
 

 Aluminum Powder



Dry Fillers can be mixed into Alumilite to add different characteristics and to extend the volume of Alumilite Casting Resin. You can add up to 100% by volume.

This 200 mesh atomized powder is used to add weight, increase heat resistance, and to to eliminate shrinkage. The Aluminum Powder will turn the Alumilite casting gray. To bring the Aluminum reflection out of the cast piece, simply sand the casting with a fine sandpaper. 16oz by volume. Catalog number: 12930. Brand: Alumilite. Brand's Part Number: 40301.

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H01293-01T Add To CartAluminum PowderRetail Price: $14.99
Our Price: $13.49
In Stock

 
 

 Microballoons



Dry Fillers can be mixed into Alumilite to add different characteristics and to extend the volume of Alumilite Casting Resin. You can add up to 100% by volume.

Microballoons add space and buoyancy to your cast part. If you want to make your part lighter, have it float in water, or to use significantly less resin try using microballoons. 32oz by volume. Catalog number: 12922. Brand: Alumilite. Brand's Part Number: 40101.

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H01292-01V Add To CartMicroballoons$6.95 In Stock

 
 

 Porcelain Powder



Gives the look, feel, and texture of a porcelain casting, especially when used with white casting resin. Use in conjunction with the flesh tone dyes to duplicate porcelain dolls and sculptures. Catalog number: 10645. Brand: Alumilite. Brand's Part Number: 40201.

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H01064-01Y Add To CartPorcelain Powder$7.50 In Stock

Supplies
 

Picture of product1 oz. Pump Dispenser



Pump dispenser for 1 gallon jugs provided in Alumilite 2 Gallon kits including Alumilite Regular Casting Resin: Tan, 2 Gallons. Catalog number: 22566. Brand: Alumilite. Brand's Part Number: 42550.

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H02256-01Z Add To Cart1 oz. Pump Dispenser$7.99 In Stock

 
 

Picture of productAlumisol Heat Stabilizer



Alumisol Heat Stabilizer is an additive used to remelt and recycle previously poured Alumisol Soft Plastic. Catalog number: 45781. Brand: Alumilite. Brand's Part Number: 12010.

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H04578-01U Add To CartAlumisol Heat Stabilizer$9.99 In Stock

 
 

Picture of productAlumisol Softener



Alumisol Softener allows users to soften Alumisol Soft Plastic to extremely low 00 shore hardness ratings. Great for lure makers looking to make extremely soft plastic baits. Catalog number: 45773. Brand: Alumilite. Brand's Part Number: 12005.

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H04577-01W Add To CartAlumisol Softener$8.99 In Stock

 
 

Picture of productBloxygen



Use Bloxygen moisture barrier to avoid contamination of Alumilite casting resins during storage. In 0.34 oz. can. Catalog number: 10652. Brand: Alumilite.

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H01065-01F Add To CartBloxygenRetail Price: $17.50
Our Price: $15.75
In Stock

 
 

 Latex Gloves, 100 ct



Helps keep your hands clean and free of chemical irritation and protects your castings and molds from contamination by skin oils. Catalog number: 10827. Brand: Alumilite.

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H01082-01A Add To CartLatex Gloves, 100 ctRetail Price: $14.00
Our Price: $12.60
In Stock

 
 

 Measuring Cups, 1 oz, 100 ct



Package of 100 1oz. measuring cups for measuring and mixing Alumilite materials. Catalog number: 10686. Brand: Alumilite. Brand's Part Number: 42612.

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H01068-01Z Add To CartMeasuring Cups, 1 oz, 100 ctRetail Price: $6.00
Our Price: $5.99
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 Measuring Cups, 1 oz, 25 ct



Package of twenty-five 1oz. measuring cups for measuring and mixing Alumilite materials. Catalog number: 12914. Brand: Alumilite. Brand's Part Number: 42615.

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H01291-01X Add To CartMeasuring Cups, 1 oz, 25 ct$4.95 In Stock

 
 

 Measuring Cups, 6 oz, 20 ct



Package of twenty 6oz. measuring cups for measuring and mixing Alumilite materials. Catalog number: 10801. Brand: Alumilite. Brand's Part Number: 42622.

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H01080-01E Add To CartMeasuring Cups, 6 oz, 20 ct$7.50 In Stock

 
 

Picture of productMeasuring Cups, 6 oz, 6 ct



Package of six 6oz. measuring cups for measuring and mixing Alumilite materials. Catalog number: 12906. Brand: Alumilite. Brand's Part Number: 42620.

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H01290-01Z Add To CartMeasuring Cups, 6 oz, 6 ct$4.95 In Stock

 
 

Picture of productRite Weight Gram Scale



Alumilite materials are generally forgiving about minor variations in material quantities, but if you are mixing large volumes of material or need a high level of consistency from batch to batch, a good scale works is better and easier than a measuring cup.

The Rite Weight gram scale has an 11 lb. capacity and an LCD display. Its sleek table top design makes it very convenient for limited work areas. It measures in kg, g, oz, and lbs. The package includes a 5 kg. weighing/mixing bowl and battery. Catalog number: 12955. Brand: Tinkering Supplies. Brand's Part Number: H01295-01Y.

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H01295-01Y Add To CartRite Weight Gram Scale$45.00 In Stock

 
 

Picture of productStir Sticks



Package of 50 wooden stir sticks for mixing Alumilite materials. Catalog number: 12898. Brand: Alumilite. Brand's Part Number: 42710.

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H01289-01P Add To CartStir Sticks$2.95 In Stock

 
 

 Universal Mold Release (UMR)



Alumilite's UMR is a spray release that not only allows you to release resin from rubber, but also rubber from rubber and resin from resin. It also gives you the ability to paint your pieces without a necessary post wash. Catalog number: 45799. Brand: Alumilite. Brand's Part Number: 42200.

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H04579-01R Add To CartUniversal Mold Release (UMR)Retail Price: $12.99
Our Price: $11.69
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Mold Making and Casting Material Section Menu
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The content on this page was updated on 05/15/2013